Polymerex Medical Corp. - Bringing concepts to life
Laser Bonder Heat-Shrink Tubing
PET PE Others / Custom
Catheter Components
PTCA PTA Polyflator Accessories
News Contact

Medical Balloon Product Line

Standard + Custom

Medical balloon components | Standard and custom

MEDICAL BALLOONS engineered around your application

Select a compliant, semi-compliant or non-compliant platform, then refine the material, geometry and performance targets with our engineering team.

Request Engineering Review View Standard Sizes
Three medical balloon component profiles in a photorealistic Polymerex 3D product presentation
Balloon geometry and material are configured to the target device and process.
Compliance profiles3 platformsCompliant to non-compliant
Material optionsPU / LDPE / LLDPENylon, PET and elastomeric options
Standard nylon OD1.5-4.5 mmNine standard lengths
Program pathwayStandard + customPrototype through production support

01 / Compliance platforms

Match balloon behavior to the clinical and mechanical objective

Compliance is only one design axis. Material, wall profile, geometry, inflation conditions and the surrounding device architecture should be reviewed together.

01

Maximum adaptability

Compliant Balloons

Designed for applications that benefit from a softer, more conformable response as inflation pressure increases.

  • Polyurethane (PU)
  • E-beam cross-linked LDPE
  • Elastomeric materials
  • Solvent-cast PU available
02

Balanced response

Semi-Compliant Balloons

A practical middle ground when the design requires controlled expansion with more conformity than a non-compliant platform.

  • Nylon
  • E-beam cross-linked LLDPE
  • Standard and custom pathways
03

Dimensional control

Non-Compliant Balloons

Built for applications that prioritize defined geometry and limited diameter growth across the intended pressure range.

  • PET construction
  • Application-specific geometry
  • Burst target review

02 / Specialty constructions

Additional material and manufacturing options

Process option

Solvent-Cast PU Balloons

Solvent-cast polyurethane is available for programs requiring a PU construction and application-specific balloon characteristics.

Program-specific

Implantable Balloon Options

Implantable constructions are available in PU or Dacron®. Material suitability, documentation and final requirements are confirmed for the specific program.

Application-specific geometry: balloon body, neck, transition and shaft interfaces can be reviewed as one component system.

03 / Off-the-shelf availability

Standard nylon balloon sizes

Use the dimensions below to identify a starting point. Confirm the finished profile, working length, pressure requirements and interface geometry before ordering.

Outside diameter1.5–4.5 mm
Available lengths10–40 mm
MaterialNylon
10 12.5 15 17.5 20 22.5 25 30 40 mm
Selection note: standard availability describes nominal OD and length ranges only. Confirm tolerances, wall, compliance and burst requirements with Polymerex for the selected configuration.

04 / Custom development

Tailored geometry and performance using proprietary material blends

Custom balloons can be developed around the device architecture instead of forcing the application into a standard configuration. The program can extend from product and process design through cleanroom component assembly, process development, and validation planning under the agreed project scope.

01

Define geometry

Balloon OD, working length, neck dimensions, transitions and mating shaft interfaces.

02

Set the response

Target softness, compliance behavior and inflation characteristics for the intended use.

03

Establish strength

Burst targets, pressure conditions, wall profile and the planned verification approach.

04

Confirm the process

Bonding method, handling, packaging, cleanliness and production-volume requirements.

Recommended RFQ inputs

Send the application requirements—not only a target diameter.

  • Drawing or dimensional sketch
  • Material preference or constraints
  • Compliance and pressure targets
  • Interface and bonding method
  • Prototype and annual quantities
  • Quality documentation needs

05 / Qualification boundary

Engineering and regulatory note

Validate the balloon as part of the finished device.

Final suitability depends on the full device design, inflation medium, pressure cycle, interfaces, sterilization method, intended use and customer validation.

Implantability, biocompatibility, cleanliness, shelf life and regulatory documentation apply only when specifically confirmed in the approved quotation, drawing, certificate or quality agreement.

Start a balloon program

Have a target profile or performance requirement?

Send the drawing, material constraints, pressure targets and expected volumes for an engineering review.

Request a Balloon Review